SEEPEX 4.0 will showcase the world’s first mechanically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where will in all probability be presenting the subsequent generation of pumps. The trade leader from North Rhine-Westphalia will be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping on the main trade fair for water, sewage, waste and uncooked supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions as soon as once more demonstrates its market management in the area of clever and revolutionary options.
The similar applies to the other commerce truthful shows featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be taking part within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is when it comes to its technical design the one considered one of its kind in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is constantly creating its digital services with ambition and fervour. The pump producer combines its digital options with the normal pump enterprise to provide its prospects more time for the necessities, scale back costs and simplify processes.
At the world truthful for environmental applied sciences at the finish of May, international commerce guests will experience the premiere of a fully automated answer with built-in Industry four.zero features. The current premium mannequin range SCT AutoAdjust provides revolutionary improvements in the space of progressive cavity pumps. Wrenches and so forth. at the moment are a factor of the previous in terms of upkeep. One click from a distant location and the stator is back in top form. The range, which was developed on the premise of customer necessities, makes upkeep work a lot simpler and therefore helps to save time and prices. Retensioning ensures constant pumping capability and high productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, quickest and easiest maintenance work ever. Productivity is increased and upkeep times are reduced to a minimal – so it couldn’t be any higher.” Compared to pumps with out SCT, life-cycle costs are also significantly decreased. SCT AutoAdjust is available in a 1-stage and 2-stage version for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, in order that maintenance may be easily carried out by one particular person. Suction or strain traces not must be removed. With an integrated retensioning gadget, the clamping between the rotor and the stator may be adjusted for optimum conveyance if the circulate price is decreased due to wear and tear. weksler pressure gauge ราคา , the SCT AutoAdjust, now routinely and hydraulically retensions the stator on the push of a button, with out the need for any particular instruments. The new SCT AutoAdjust generation permits the stator to be retensioned both conveniently from the control room through analogue sign strains or digitally via various fieldbus systems. Quick access on web site on the pump could be achieved via a management panel or through Bluetooth utilizing an app for Android and Apple tablets which might be already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between sensible pumps, services and processes. It bundles the info from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s own SCADA system. This permits focused evaluations and analyses that can be used for process optimization. All collected data is saved reliably and securely within the cloud. The real-time information from the monitoring service provide feedback on wear and tear or indicate that spare parts are due for reordering quickly. Shutdowns are averted and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined in the operating and maintenance directions based on the operating hours for gearbox oil modifications and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program also makes use of historical data to enable predictive maintenance forecasting and identification of abnormal circumstances. By combining different sensor information, rules may be created to trigger alarms. For example, a reduced flow fee at increased pump velocity compared to the pump’s individual calibration curve would point out pump wear. This means that if unintentional course of adjustments are displayed, measures could be taken at an early stage. The deeper evaluation of all collected pump information also enables SEEPEX to make extra accurate life cycle predictions for every pump sort primarily based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX presents its personalized system answer that combines some great advantages of two pump technologies to move extremely dewatered sludge over long distances in a very energy-efficient method. Sewage sludge compressed into plugs may be conveyed up to a thousand meters to its destination using pulses of compressed air within the pipes. For disposal firms, this various to conventional processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. The revolutionary combination of progressive cavity pump, additional polymer injection and pulsating compressed air software permits compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system resolution comes in the type of a package deal unit, which accommodates the pump, the dedicated control logic, in addition to the polymer and, if desired, the compressed air parts. This pump can additionally be related to the Connected Services of SEEPEX as an growth.
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