KleenOil India, a manufacturer of industrial oil filtration methods, has helped to significantly enhance the product high quality of chilly rolling sheets for its metal industry consumer, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing process.
Filtramag’s integral twin flow know-how ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a conventional magnetic curler separator to protect its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic performance of just 6000 gauss, the gathering efficiency was inadequate and vital issues had been occurring with the standard of its finished merchandise.
An ECL is used within the steel trade to help clean and strip the floor of the metal sheet of rolling dust by using an alkaline solution. The materials passes between electrodes, immersed in tanks containing the electrolyte. เกจวัดแรงดัน4บาร์ is more effective in cleaning chilly rolled metal than conventional cleaning processes, the instability of the chemical compounds can and do cause problems.
Reduced effectiveness
Whilst a magnetic roll separator can supply a level of protection within these circumstances, its effectiveness could be significantly decreased, resulting in contamination removing between 30-40%. Despite the magnetic curler being installed, the alkaline solution was still heavily saturated with mud particles and was suffering from an unstable PH stage that combined were resulting in vital rusting through the process leading to scratching of the ultimate product.
Filtramag+ offers nice particle extraction efficiency within stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline answer is paramount to make sure optimal effectivity of the ECL and easily having any magnetic filter or separator is not guaranteed to resolve the ferrous contamination drawback. The effectivity of the filtration is dependent upon the magnetic materials sort, size of the magnet, magnetic energy and in addition the fluid move dynamics. A low energy magnet or minimal exposure to the fluid is not going to perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing by way of the magnetic curler.
Prolonging pump lifespan
It is essential not solely to make use of the correct product for the process in question, but the higher level of solution safety supplies extra advantages, including prolonging the lifespan of the pump in addition to a reduction in associated costs related to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass manner, the Eclipse Magnetics’ Filtramag+, located on the return line, decreased contamination in this software within the alkaline resolution from 400mg/m2 to simply 30mg/m2 by removing the fine dust particles that were inflicting problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India defined: “The magnetic curler was not providing enough protection to the fluid in this utility, and it highlights the significance of choosing the proper methodology of magnetic safety. Due to the fantastic particles circulating inside the alkaline solution, important rusting was being created during the ECL course of that was causing harm to the metal sheet. We beneficial Filtramag+, a extremely efficient magnetic filtration system to our shopper as its capacity to remove even the best particles from fluids would significantly enhance the problems that the business was facing. By installing the Filtramag+, our client was instantly supplied larger levels of protection in opposition to the damage that were being brought on by the contaminated resolution. We work regularly with Eclipse Magnetics high-performance products and at all times see vital, positive outcomes soon after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it particularly efficient to be used with supplies which have decrease magnetic permeability such as cast iron and tungsten carbide. It is designed for harsh chemical wash systems, with its dual-flow technology making certain that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single move through the filter.
As a results of the installation, the corporate is not affected by damaged completed elements, has lowered its scrappage and waste, as well as prolonging the lifetime of the pump.
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