KleenOil India, a manufacturer of commercial oil filtration methods, has helped to considerably improve the product quality of cold rolling sheets for its metal industry consumer, by installing a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing course of.
Filtramag’s integral dual circulate expertise ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had beforehand used a traditional magnetic curler separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic performance of just 6000 gauss, the gathering efficiency was insufficient and significant problems had been occurring with the standard of its finished products.
An ECL is used within the steel business to assist clean and strip the surface of the steel sheet of rolling dust by using an alkaline resolution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is simpler in cleaning chilly rolled steel than standard cleaning processes, the instability of the chemical substances can and do trigger problems.
Reduced effectiveness
Whilst a magnetic roll separator can supply a level of safety inside these circumstances, its effectiveness may be significantly decreased, resulting in contamination removing between 30-40%. Despite the magnetic roller being put in, the alkaline solution was still heavily saturated with mud particles and was affected by an unstable PH degree that combined had been resulting in important rusting during the course of resulting in scratching of the final product.
Filtramag+ provides fine particle extraction efficiency within stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline answer is paramount to make sure optimal efficiency of the ECL and simply having any magnetic filter or separator isn’t guaranteed to resolve the ferrous contamination problem. The effectivity of the filtration is decided by the magnetic materials kind, size of the magnet, magnetic strength and in addition the fluid move dynamics. A low power magnet or minimal exposure to the fluid won’t perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing through the magnetic roller.
Prolonging pump lifespan
It is essential not only to make use of the correct product for the method in query, but the greater level of resolution safety offers further advantages, together with prolonging the lifespan of the pump as properly as a reduction in associated costs related to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass method, the Eclipse Magnetics’ Filtramag+, located on the return line, decreased contamination on this application inside the alkaline answer from 400mg/m2 to simply 30mg/m2 by removing the fine mud particles that have been inflicting problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and strategy at KleenOil India explained: “The magnetic roller was not providing sufficient safety to the fluid in this software, and it highlights the significance of selecting the right methodology of magnetic safety. ที่วัดแรงดัน to the fine particles circulating within the alkaline solution, significant rusting was being created during the ECL course of that was inflicting damage to the steel sheet. We beneficial Filtramag+, a extremely efficient magnetic filtration system to our client as its ability to take away even the finest particles from fluids would significantly enhance the problems that the enterprise was facing. By putting in the Filtramag+, our shopper was instantly offered greater ranges of protection against the injury that were being caused by the contaminated solution. We work often with Eclipse Magnetics high-performance merchandise and all the time see important, constructive outcomes soon after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it significantly efficient for use with materials which have lower magnetic permeability similar to cast iron and tungsten carbide. เกจ์วัดแรงดันแก๊ส is designed for harsh chemical wash techniques, with its dual-flow know-how making certain that extraction charges are maximised as ferrous particles are exposed to the magnets twice on a single move through the filter.
As a results of the set up, the company is now not suffering from broken finished elements, has reduced its scrappage and waste, in addition to prolonging the life of the pump.
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